Ultrasonic Welding Machine

Ultrasonic welding machine can be distinguished into ultrasonic plastic welder and ultrasonic metal welder.Ultrasonic plastic welder means applied to joint plastic parts in different thermoplastic material, while ultrasonic metal welders means applied to joint metal parts, especially for metal wire/cable and line terminal, etc.
Ultrasonic welding machines can apply both analogue ultrasonic generator system and IGBT (digital) ultrasonic generator system basing on what customers like.

Ultrasonic Welders applies the ultrasonic systems to excite resonance of material molecules of parts to be welded and generate heating to melt the material at welding area, after which stop ultrasonic working and keep parts hold under high pressure until material cold to become re-solidification.

Normally, ultrasonic welder for plastic welding can be in 15KHz, 20KHz, 28KHz, 30KHz, 35KHz and 40KHz. The power can be from 300W to 5600W. But different ultrasonic frequency, the peak value of ultrasonic power output is different.
For metal welding, normally it is 20KHz 3000W~6000W or 30/35KHz max to 1200W.

When you select a ultrasonic welder, you need to consider your requirement in detail as below factors:
1. Parts measurement;
2. Parts geometric design;
3. Parts material;

4. Welding quality standard: A. welding strength; B.air-tightness; C. welding control precision; D. Outlook after welding.

I. Feature:

1. IGBT ultrasonic system applied with real time frequency auto tuning;

2. Two welding control mode: time mode & energy mode;

3. Adjustable ultrasonic amplitude control in 10~100%, by 1%;

4. Ultrasonic output two phase control is available;

5. Welding record for production statistics;

6. Welding result judgement assists the quality management;

7. Multiple protection: overload protection, high voltage protection, threshold valve protection, etc;

8. Impedance analysis function to ultrasonic horn;

9. Micro computer controlled with 485 communication, 4-cores-CUP achieves fast reaction speed in accuracy;

10. Four linear ways in high precision applied achieves repeat motion in high precision;

11. Micro adjustment design for welding depth control in precision;

12. Ultrasonic welding head in strong and precision design to ensure machine stability and accuracy;

13. Air blower is equipped with machine for fast cooling after welding.

II. Optional Feature:

Dept control mode by linear sensor for advanced welding control.

III. Benefit:

1. Intelligent ultrasonic system;

2. Precision machine design;

3. Stable machine fabricated;

4. Takes up small space;

6. Perfect welding result concerned to others welding procedure.

III. Specification:

1. Model: JS2032;

2. Power Source: 220V, 1P, AC, 50/60Hz;

3. Air Source: 0.6~0.8MPa;

4. Ultrasonic Frequency: 20KHz;

5. Ultrasonic Power Output: max to 3200W;

6. Air: 0.6~0.8MPa;

7. Weight: Machine is 75, generator is 8;

8. Dimension: 340*620*430 (mm);

9. Cylinder: Ø100*25mm.

7. Self protection.