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Description

MP Sonic designed servo heat staking machine applied servo motor system to control the staking action and force pressure during operation. It is mostly applied for the riveting assembly of parts in big size, especially such as automotive door trim production.

This machine is half standardized machine designed, extra features & function should be designed basing parts design and actual requirement.


I. Benefit:

1. Servo motion controlled, welding precision is controllable;

2. High strength machine consturction designed, ensuring machine stability and repeat precision in duration;

3. PID temperature controlled in accuracy;

4. Quick tooling change-over designed saves tooling operation time.

Door Trim Heat Stacking
Door Trim Stacked by Heating

II. General Features:

1. Machine is standard design MSR-MC Series. Machine frame and operation table is common application designed;
2. Machine control action action by Servo motor, action is fast in high precision control, staking process is step controlled;
3. The vertical moving is guided by four gear bars for stability in precision;
3. Machine action controls sequence by PLC;
4. Machine set by HMI;
5. Each staking tip temperature is independently PID controlled by PLC temperature module. Temperature is set on HMI;
6. Heater error ID is detected and indicated on HMI for easy fault-shooting;
7. Welding parameters storage is available to manage stacking process;
8. Alarm message/fault history is recorded for hot plate welding quality management;
9. Optical fence at front and safety door at sides and rear is designed for security;
10. Air  blower is designed for cooling stacking points;
11. I-Could remote service system (WiFi type) for easy and quick service.

Door Trim Heat Staking System
Door Trim Heat Staking System
Tooling Change over ()
Heat Staking Tooling & Tooling Change-over System

 


III. Specification:

Model MSR-MC Series
Measurement L2300*W1300*H2340 (mm)
Size for Stacking Tooling L1280*W1100*H550 (mm)
Power Supply 380V, 3P, 50/60Hz, AC
Weight: 860KG
Air Source 0.6MPa
Control Power Supply 24V, DC
Power: 16KW
Temperature Range 0~300℃
Stacking Points Max to 100 Points

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