Rotary-Table-Indexed Ultrasonic Welding Machine

Ultrasonic welding machine applies rotary table index for different operation station for semi-automatic operation. Machine rotation indexing system applies servo motor system & splicer for accuracy and high motion speed. Ultrasonic system specification is customized according requirement.
Machine applies pneumatic claw with cylinder or vacuum to unload welded parts, optical sensor is applied the presence of parts at station to avoid ultrasonic welding action without zero parts presence.
Machine can be applied for welding, staking and punching to plastic material.

I. Benefit:

1. High automation with high operation speed achieves efficient production;
2. Strange machine construction design and fabrication for reliable duration and performance;
3. Servo system with splicer indexing in fast speed and accuracy control;
4. Optical sensor detects parts avoiding ultrasonic damage cased by welding with zero-part presence;
5. MP Sonic IOS operation controlled with MEX system & I-could remote system fit for high requirement in management of service.
6. Ultrasonic specification customized fit for different welding requirement.

II. Main Features:

1. IGBT ultrasonic with time mode and energy mode;
2. MP Sonic IOS ultrasonic management system with huge multiple function;
3. Parts optical sensor detection;
4. Vacuum circuit & solenoid circuit for automatic unloading after welding.

III. Optional Feature:

1. Dynamic pressure force trigger
2. Welding force servo control

IV. Specification:

IV. Ultrasonic Specification for Option:

FAQ:

1. What is machine lead time?

3~4 weeks

2. How is the rotation controlled?

Servo system + indexer

3. How long is the warrantee to machine?

1 year for machine and 2 years for ultrasonic generator.

4. How to add this machine to our automotive line?

I/O port or communication function of machine can be applied for collaborative control.

5. What need to do if we need to weld different parts?

It needs to change welding horn, base fixture and trial new welding parameters as well as adjust unloading mechanism & detection sensor.