Robotic Ultrasonic Station

MP Sonic designs and manufactures robot controlled ultrasonic welding machine for vehicle assembling production. Machine applies ultrasonic in high frequency for door panel spot welding or stacking. Machine is programmable design, by which it can be applied for door panels in different designs’ process through changing-over tooling.
Machine can be applied for ultrasonic cutting also through changing horn into ultrasonic cutting knife.

by Alex Lee

Email: [email protected]

Mob/WhatsApp/Wechat: +86-15918523336

I. Features:

1. Programmable process procedure, can be applied to produce door trim panel in different design through tooling changing-over;
2. Advanced ultrasonic system applied, welding process cycle time min to 2.6S/point;
3. Intelligent control for production and quality management;
4. I-Cloud system for remote service fast machine service in low cost.

II. Basic Technical:

Note: Because this kind of machinery equipment is special application, which should be designed according to detail requirement, thus before offer, we need your parts data and requirement in detail to make technical proposal.

III. Benefit:

1. The completed machine station is designed and manufactured in integration, ensuring high precision and saving installation job at site;
2. Machine can be applied for ultrasonic spot welding, ultrasonic staking (riveting), ultrasonic cutting or weakening;
3. Ultrasonic PLL technology ensures system reliable operation, anti-resonance ultrasonic design achieves strong ultrasonic output, high welding possibility and short cycle time;
4. Customized design according to customer requirement by professional engineer to fit customer application situation;
5. Experienced service team ensure customer projects going smoothly.

IV. Critical Elements: 

Ultrasonic system including ultrasonic generator, ultrasonic converter and ultrasonic tooling (booster, horn or cutting blade).

MP Sonic applies its MPS-A series ultrasonic system with communication feature for robotic ultrasonic working station.

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V. Project Application Cases:

1. Door Trim Ultrasonic Welding Station;

2. Top-liner Ultrasonic Trimming Line;

3. Dashboard Ultrasonic Welding Station;

4. Bumper Ultrasonic Spot Welding Station

FAQ:

1. Why select robotic ultrasonic station?

Programmable operation, flexible for variation product or workpieces design, saving equipment investment;

2. What is the necessary information to start a robotic ultrasonic station?

a. 3D data of workpieces; b. the production volume and production capacity requirement; c. qualification standard of ultrasonic process;

3. What is the lead time of a project?

Period for equipment design and manufacturing normally is 6~8 weeks, the commissioning and installation period depends on customer projects arrangement;

4. How to do initial starting up at our factory?

We will send technicians to customer factory to do installation, commissioning and training.

5. What spare parts normally should be kept at our site?

Normally ultrasonic system (converter, horn or blade, etc) and solenoid, sensors of base fixture, etc.

6. What is the tooling change-over time?

Normally 10~15 minutes

7. Which brand of ultrasonic will be applied?

Normally MP Sonic Brand is applied, if specified brand, the lead time, warranty and service will be as supplier’s offer.

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