Bumper Punching & Welding Machine

FASCIA punching & welding machine is a kind of equipment for automotive bumper finishing, which is applied to punch hole for radar, fog lamps etc and weld the bracket for radar, fog lamp, etc.

Alex Lee

+86-15918523336

[email protected]

FASCIA punching & welding machine normally should be specially designed basing on requirement of each projects. Depends on the requirement, material of bumper and assembly process, the punching can be finished by hard-mechanical tooling or ultrasonic tooling, and the welding normally should be finished by ultrasonic. The forcing of punching normally can be servo motor controlled or booster-cylinders, while the ultrasonic welding normally forced by pneumatic cylinder systems.

I Main Features of MP Sonic FASCIA Punching & Welding Machine

1) High precision control;

2) Advanced ultrasonic system applied for stable and perfect process result;

3) Intelligent management of pumper punching & welding process;

4) I-Cloud remote service system applied for quick service in lower cost;

5) Stable machine fabricated for long time duration;

6) Multiple safety protection system for human and machine safety;

7) Sensor detection to ensure pumper and brackets loaded in right position.

II Optional:

Punching by ultrasonic forced by servo system, or by cold blade forced by hydraulic.

How to decide punched by ultasonic or by cold blade?

Ultrasonic punching can protect painting of bumper from cracking cased by exxtnernal force, thus if it is painted before punching and welding, it is better choose ultrasonic punching.

III. General Technical

1) Power Source: 220V 1P AC 50/60Hz;

2) Air Source: 0.5~0.8MPa;

3) Ultrasonic system for welding: 35KHz 1200W;

4) Punching Procedure: by Ultrasonic (35~50KHz) or Booster-cylinder system.

FAQ:

1. Comparing to robotic working station, what is the advantages of this type of machine design?

This machine is special purpose designed according to bumper design, the operation efficiency is high, as well, the operation is stable because no tooling change-over concerned.

2. When should we select this kind of machine?

Big production volume of bumper, especially fast-tempo production.

3. How to make choice between ultrasonic punching & hydraulic cold punching?

Normally, hydraulic punching is applied for bumper unpainted, ultrasonic punching mostly for punching painted bumper or punching with chamfer.

4. What is the lead time?

6~8 Weeks.

5. Will you send technician to our factory for service after delivery?

We would like to send technicians to customer for machine installation, commissioning, training, etc.

6. Can we send material for welding and punching test before order?

Yes, we provide welding and punching test service.

7. What test can you do for punching and welding?a. Size check and surface microscopic inspection to punching; b. Pulling test and surface microscopic inspection to welding.

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