Servo Ultrasonic Welder MSP-AS Seriess

New designed ultrasonic plastic welding machine designed by MP Sonic.China, CNZHENBO, with multiple advanced function, including timing weld control, pressure force trigger control, depth control, energy control, welding process visualization graph supervision, amplitude control, welding record, multiple protection, etc.

Machine applies MP Sonic advanced IGBT ultrasonic system to finish welding. Servo motor is applied to force and control welding, welding depth is close-loop controlled by in high precision.

Contact: Alex Lee

email: [email protected]

mob/Wechat/WhatsApp: +86-15918523336

I. Features:

1) Trigger Mode: A. Time; B. Pressure; C. Depth; C. I/O;

2) Welding Phase control: Relay+Welding #1+Welding #2+Hold;

3) Welding Mode: A. Time; B.Energy; C.Depth;

4) Amplitude: 0~100% adjustable;

5) Pressure: A.Stable pressure; B.Changeable Pressure;

6) Graph Supervision to welding process: Welding Power + Welding Pressure;

7) Formula Feature: store welding parameters for different parts to be welded;

8) Clamp Feature：Set clamp action basing on operation condition;

9) Record: A. Welding record; B. Alarm Record; C. Operation Record;

10) Tooling Adjust Page: for set welding tooling (moving distance, moving speed & relay time);

11) Ultrasonic Test Feature: tuning to get resonance with amplitude setting;

12) Authorization: set authorization right for different operator account;

13) Hand-Injury-Prevention: during operation, if hand put on base jig, machine head will move backward (upward) to avoid hand injury.

II. Benefit:

1. Advanced machine features design;

2. Intellegent ultrasonic system by MP Sonic.Korea Standard;

3. Anti-resonace designed system realize power output under high loading;

5. Stable and precision machine performance;

6. Human safety prorection (hand detection system);

7. Excellent performance for challenging ultrasonic welding requirement.

III. Specification:

1. Power Source: 220V, 1P, AC, 50/60Hz;

2. Air Source (if Pneumatic clamps on welding tooling): 0.5MPa;

3. Ultrasonic Frequency: 15KHz;, 20KHz

4. Ultrasonic Power: 2600~4200W;

5. Machine Size: 443*68*1275 (mm);

6. Generator Size: 465*192*260(mm);

7. Machine Weight: About 120KG.

IV. Application

This machine is mostly applied for precision welding requirement by medical instrument production, electronics production, automotive parts production, aerospace hardware manufacturing, etc.

V. Critical Elements:

FAQ

1. Why choose servo ultrasonic welding?

Servo ultrasonic welding provides precise control over ultrasonic output, travel distance, speed, and welding force. Its programmable welding control enables step-by-step welding with different parameters, making it ideal for high-precision welding applications.

2. How does MP Sonic ensure precise control in its servo ultrasonic welding machine?

MP Sonic uses a servo system to control welding motion and force. A linear sensor and load cell verify actual motion and force values. MP Sonic has also developed software that integrates control and monitoring of ultrasonic output, motion speed, travel distance, and pressure, applying real-time compensation as needed.

3. What ultrasonic output trigger modes are available?

The machine offers delay-time mode, dynamic-force/pressure trigger mode, depth mode, and external trigger mode.

4. Can the booster be changed on this machine?

Yes. The booster is removable from the ultrasonic transducer, so customers can change it according to their application.

5. Which type of ultrasonic does this machine use — resonance type or anti-resonance type?

This machine uses anti-resonance type] ultrasonic technology.

6. What is the warranty for this machine?

The complete machine- 1-year warranty. The ultrasonic generator- 2-year warranty. Welding tooling- 6-month warranty.