Ultra-Frequency Vibration Welder MSV-SF Series

MSV-SF Series vibration welding machine welding machine applies the newest Joining technology, UFVW technology, developed by CNZHENBO | MP Sonic to realize the excellent vibration plastic welding.

UFVW means ultra-frequency vibration welding technology.  UFVW system realizes vibration welding with frequency as high as 365Hz, which is around 100Hz higher than the traditional vibration welding frequency. With the Ulta-frequency, thermoplastic parts can creat enough energy by linear vibration friction to melt material in amplitude as short as 0.2mm, which reduce the limit to parts geometric design and material dust generated by friction.

UFVW technology normally is applied for welding parts in high requirement of outlook or complex geometric design, especially the best choice for automotive lamp welding.

MSV-SF series vibration welding can be forced by hydraulic system or servo motor system. Machine applies MP Sonic intelligent operation system to control, providing machine with multiple function to meet different requirement by different material characteristics or geometric design.

Contact: Alex Lee

Email: [email protected]

Mob/Wechat/WhatsApp: +86-15918523336

I. Technical advantage:

A. Realize cleaning vibration welding without pre-heating, comparing traditional CVT in lower frequency, it has advantages of high efficiency, high stability in welding performance, lower power consumption and lower welding tooling cost; while compared with synchronized laser welding, it with the advantage of lower equipment cost, lower maintenance cost and lower limit in plastic material;

B. SFVW can realized vibration welding with slope angle max to 45°, minimizing the limit to products geometric design;

C. With high frequency max to 365Hz, ultra-frequency vibration welding realize welding in amplitude as short as 0.3mm, which minimizing the space requested on parts design for vibration, making it more easy for products design.

II. Main Features:

1. Covers all features with MSV-LS series vibration welding machine；
2. Ultra-frequency linear vibration, working frequency max to 365Hz, realize vibration in amplitude minimum to 0.3mm.

III. Optional Feature:

-S: pure servo control to lift-table Servo Motor

IV. Technical Parameter Sheet.

V. Machine Measurement Layout:

FAQ:

1. What is the difference between LS series and SF series?

The main difference is in vibration system: LS series vibration system in frequency max.280Hz, welding amplitude normally 0.8~1.8mm, while SF series vibration system in frequency max.365Hz, welding amplitude is 0.3~1.2mm;

2. What are the main advantages of SF series vibration welding system have?

Applies ultra frequency by which ensures enough friction energy to melt material to realize welding in small amplitude, by which minimizes the dry friction which causes dust or flash.

3. When should we choose SF series vibration welder?
4. Work-pieces in complex design, especially there is big bevel at welding surface or small space allowed for AMP;
5. Clean welding requested;
6. Challenging material, such as PPS, etc
7. Is there any difference existing in welding tooling before ultra-frequency vibration welding and normal vibration weld?

Normally, no.

5. What is the welding efficiency compared to normal vibration welding?

The operation efficiency is about 30% higher compared with tranditional ones.

See Video: