To ensure normal washer drum rotation, accurate control is requested to the weight and measurement to washer machine balancer, because of which high precision control to join-fit and liquid injection to balance ring. On contrast, the deformation existing in injection moulded balancer halves , especially the ones in large diameter, brings challenge to the welding process to balancer; while the fluidity state of liquid brings difficulty in injection control also.UP

To solve above difficulty, MP Sonic developed MPS-T00KB Series equipment for the joining of balancer with method of spin welding. MPS-T00KB balancer welder applies servo motor system in with high torque output to achieves high welding ability. Servo system or servo controlled hydraulic system is applied to force the clamping of welding to ensure the welding strength.

To achieve efficient operation, machine can be equipped with liquid injection system to fill salt-water into balancer before welding with high precision volume control.

(Read more about spin welding)

Benifit of MPS-T00KB Series Balancer Welder

I. Benefit of MP Sonic Balancer Welding Equipment:

1.High Precision Welding Control: machine achieves precision control to welding speed, welding depth, welding force, timing, positioning, etc, ensuring reliability and stability;

2.High Torque Output: high welding ability, realize the welding to washer balance ring in large measurement max.600mm;

3.Liquide Filling System Available: finished salt-water filling before welding, no need of extra equipment for water filling and plug sealing, reducing equipment investigation and production cost while increase production efficiency;

4.Reliable machine construction: Strong machine frame fabrication & anti-corrosive treatment, ensuring stability & repeat precision in long duration;

5.High operation efficiency: welding cycle about 15S only.

MP Sonic provide customer balancer assembly solution basing on detail requirement offering suitable technical process parameters according to balancer design details including measurement,  welding size, geometric design, material, water channel design, as well as factory layout, etc.

II-4 Component Function
1. Servo welding system and servo lifting system
2. Pneumatic salt water injection system

II-5 Machine Performance
With good work efficiency, each station can be operated separately at the same time;
The welding of this machine has the characteristics of high strength and good performance;
Adopt automatic control technology to make welding operation easy and simple;
No pollution, no waste, more environmentally friendly

III Machine Structure
The frame is a steel frame structure, welded with domestic high-quality A3 square tube profiles, and the surface is polished, acid pickled, and painted; the steel or aluminum plate of the transmission part is processed by CNC (CNC) to ensure accuracy, and the surface is chemically plated or oxidized Treatment: After the door panel is processed and shaped by a CNC bending machine and a punching machine, the surface is polished, acid pickled, and spray-painted. The whole machine has a strong three-dimensional feeling, beautiful and durable.

IV Operation Process
1. Make sure that the factory power supply (380V) is turned on;
2. Switch the power switch of the equipment to the on position, and wait for 20 seconds (each system of the equipment enters the running state);
3. Switch the manual/automatic switch to automatic,
4. Put the semi-finished products into the upper and lower fixtures respectively
5. Close the safety door and press the start button with both hands
6. The equipment automatically completes salt water injection and welding

7. Open the safety door and take out the welded product