As a kind of mature technology, ultrasonic technique has been applied widely in different production industries, such as automotive manufacturing industry, home-appliance industry, medical industry, garment industry, electronics industry, food industry, packing industry, aerospace equipment making industry, etc.
Ultrasonic technique applied a converter system to convert electrical energy in 50/60Hz into oscillation energy in ultrasonic sound frequency (normally 15KHz~70KHz), during which an ultrasonic generator converts supplied voltage in 50/60KHz into high voltage in ultra-frequency as 15~70KHz and supplied to ultrasonic transducer by which convers electrical energy onto mechanical oscillation in the same frequency, and then the oscillation energy transfer to ultrasonic tooling working on plastic parts. Ultrasonic technology can be applied for plastic welding, staking, spot welding, cutting, punching, inserting, etc. The application of ultrasonic is in advantages of high efficiency and lower power consumption, and is easy to realize automation.
To meet different requirement of production operation, ultrasonic operation can be control by hand (means handheld ultrasonic welder), pneumatic cylinder system or servo motor system. Handheld ultrasonic welder also is called as portable ultrasonic welder, which normally applied for spot welding, plastic stating or cutting by manual human operation. It is welcomed because of its small dimension, light weight as well as economical equipment investigation. Pneumatic cylinder controlled ultrasonic welder applies compressed air pressure to force welding by cylinder, which achieves high operation efficiency and high welding strength. Servo ultrasonic welder applies servo motor system to force welding achieve high precision control in welding depth and pressure.
MP Sonic ultrasonic welding machine applies anti-resonance design to gain high power output under high loading, the machine is equipped with advanced operation system helps production and equipment management.
Ultrasonic cutting applies vibration in microscope level in ultra-frequency, typically 20~60Khz, to case facture on material. The vibration minimizes the friction between cutting tooling & material, achieving smooth & precision cutting to material.
MP Sonic Advanced ultrasonic system is PLL design for stability of power output. MP Sonic anti-resonance ultrasonic system achieves strong ultrasonic output under high loading. System HF control is 1 to 4 designed which means one generator can control max 4 sets of welding units (means 4 PCs of converter) in the same frequency range. Communication module is equipped with system for the integration control by production equipment.
Portable ultrasonic welding machines, also called handheld ultrasonic welder, normally is in 28KHz, 30KHz, 35KHz, 40KHz in power of 800~1200W. Because of its benefit of light weight & small size, easy operation and economical investigation, etc, handheld ultrasonic welder is welcomed by different production industries, such as automotive industry, electronics industry, garment industry, etc.
ZB-E Series ultrasonic welding machine applies pneumatic cycler to force welding. Machine applies IGBT ultrasonic system to control welding. Welding parameter is set on HMI. Ultrasonic amplitude is adjustable in 10~100% by 1%. Machine ultrasonic output can be controlled by time mode and energy mode.
This machine is applied to bond the lining material to injection molded parts at edge by ultrasonic welding method to position material avoid loose after laminating
Ultrasonic welding machine applies rotary table index for different operation station for semi-automatic operation. Machine rotation indexing system applies servo motor system & splicer for accuracy and high motion speed. Ultrasonic system specification is customized according requirement.
ZB-101542-P is a ultrasonic plastic welding machine designed with soundproof Shell to insulate ultrasonic noise. Machine applies 15KHz 4200W ultrasonic system made by MP Sonic to realize ultrasonic welding in high power output.
MSP-E Series ultrasonic welder is an economical type designed ultrasonic welding machine. Machine action is forced by pneumatic cylinder meet requirement in precision and welding performance. Machine is designed wit time mode, energy mode, for different welding requirement.
MSP-G Series ultrasonic welder is a portable ultrasonic plastic welding machine designed in a lightweight for easy shifting, taking up small space. The machine applies IGBT ultrasonic system in 35KHz 1200W, or 40KHz 1000W with adjustable amplitude for different requirement. An ultrasonic handgun can be applied for ultrasonic spot welding, ultrasonic plastic stacking / riveting and ultrasonic cutting. It provides L-type and I-type welding head handle for different operation requirement and habit.
MSP-G Series ultrasonic welder Ultrasonic handgun system mostly applied for assembly production of dashboard, inner door panel, engine cover, soundproof welding of automotive, etc.
ZB-E1542 is an ultrasonic welder in economical series in high power output. Machine applies IGBT ultrasonic system in 15KHz 4200W with positive resonance design. Machine applies pneumatic cylinder to force ultrasonic welding action. Machine welding control mode including time mode, energy mode and external trigger mode. During welding, it can control welding process in two steps with set amplitude for each steps.
Ultrasonic welding machine with dynamic force trigger, ultrasonic frequency 15KH, 20 KHz , 35KHz, power output 1200W, 3000W, 3200W, 4200W & 6000W.
Welding depth mode control, ultrasonic frequency 15KH & 20 KHz , power output 3000W, 3200W, 4200W & 6000W.
